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Keep Your Gearboxes Running Longer

By on September 27, 2018

In today’s world of machines, some of the most important maintenance and repair work is based on a gearbox rebuild job, alongside industrial gearbox repairs and automatic gearbox repair. Cars, trucks, tractors, and more have gearboxes that will need tuning or replacement as the machine ages, and keeping these vehicles running can keep any industry running smoothly, and can keep a private owner’s car or pickup truck in fine condition. Repair and renewal is something for any motor vehicle owner to bear in mind, especially with how huge the machinery and equipment market is. In 2012, machine manufacturing was led by such areas as construction equipment, farm machinery, and mining and gas machinery for a total of $43.9 billion, $38.3 billion, and $32.7 billion in shipments, respectively. Keeping all this gear in good condition is a top priority.

Plenty can go wrong with a gearbox, even if the vehicle is treated well, and gearbox rebuild will be a necessity when these warning signs come up. There are a few ways to know when a gearbox needs some help.

According to Know How, gearbox repair starts with knowing what can go wrong, and if the problems are serious enough, a gearbox rebuild may be needed. To begin with, the simple act of dusting out a gearbox can help, especially if it is stored in a dusty area, where particles can coat the gears and machinery and clog them. Input and output shaft seals should be checked for leaks, since dust, debris, and water from the outside can get into the system and clog it or jam it. and reduce lubrication. Lubrication fluids should be replaced as needed, even without leaks present.

A vibration analysis can also diagnose potential problems. After all, most gearboxes operate in noisy environments, so any telltale rattling or other unwanted vibrations (and the noises they make) can be drowned out by outside stimulus. To check for problems that could cause a loss of production, the gearbox needs a proper vibration analysis to detect anything unusual.

Unsafe temperature can damage a gearbox and wear it out prematurely, and if enough excessive temperature damage has been sustained, a gearbox rebuild may be needed. An inspector can see with the naked eye whether temperature has damaged a gearbox, with certain signs to look out for. Discolored or burnt exterior paint is one telltale sign, as is dark oil on the sight glass. Any machine owner must know the safe operating temperatures for a gearbox and make sure that those temperatures are not exceeded, or replacement repair and renewal will be needed.

A machine owner may take a gearbox and/or the vehicle it is housed in to a local shop, and search for “industrial gearbox repair near me” into a computer or smart phone and find a service station. Gearbox rebuild kits can be purchases at automotive retailers or similar places, if an owner is skilled enough to handle the repairs alone. Either way, a gearbox rebuild job or simple maintenance can keep a tractor, car, or truck running well for years to come.

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